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Controls and Manufacturing Engineer
Matamoros, Tamps. · ManufacturingOur client, a global leader in professional tools for the construction industry has requested us to search for a Controls and Manufacturing Engineer for their manufacturing plant in Matamoros, Tamps.
Position Summary
The Controls & Manufacturing Engineer is responsible for designing, optimizing, and supporting automated manufacturing processes to ensure safe, reliable, and cost-effective production of construction tools. This role focuses on industrial controls, equipment integration, process improvement, and troubleshooting to maximize uptime and product quality in a fast-paced, high-volume manufacturing environment.
Key Responsibilities
Controls Engineering
Qualifications
Education & Experience
Position Summary
The Controls & Manufacturing Engineer is responsible for designing, optimizing, and supporting automated manufacturing processes to ensure safe, reliable, and cost-effective production of construction tools. This role focuses on industrial controls, equipment integration, process improvement, and troubleshooting to maximize uptime and product quality in a fast-paced, high-volume manufacturing environment.
Key Responsibilities
Controls Engineering
- Develop, maintain, and optimize PLC programs (Allen-Bradley, Siemens, or similar) to support automated equipment and production lines.
- Implement and manage Human Machine Interfaces (HMIs), vision systems, sensors, drives, and industrial communication networks.
- Lead troubleshooting and root-cause analysis for controls-related equipment failures and process interruptions.
- Support installation, commissioning, and validation of new automation systems, robotic cells, and safety devices.
- Ensure all control systems comply with electrical and safety standards (NFPA, OSHA, ISO, IEC).
- Analyze and optimize manufacturing processes to improve safety, efficiency, throughput, and cost.
- Develop SOPs, standardized work, and process documentation.
- Lead continuous improvement projects using Lean, Six Sigma, and Kaizen methodologies.
- Support introduction of new products (NPI) by designing tooling, fixtures, and process flows.
- Drive preventive and predictive maintenance strategies for high-volume production equipment.
- Collaborate with Quality, Maintenance, and Production teams to resolve process issues and maintain stable operations.
- Plan and execute engineering projects including equipment upgrades, automation initiatives, line expansions, and layout changes.
- Develop technical specifications for equipment purchases and collaborate with suppliers and integrators.
- Manage timelines, budgets, and risk assessments for assigned projects.
Qualifications
Education & Experience
- Bachelor’s degree in Mechatronics, Electrical, Mechanical, or Industrial Engineering.
- 3–7 years of experience in manufacturing, preferably in metalworking, high-volume assembly, or construction tools production.
- Proven experience with PLC programming, robotics, or automated machinery.
- Proficiency in PLCs (Allen-Bradley, Siemens), HMIs, SCADA, and industrial networks (EtherNet/IP, Profibus, Modbus).
- Strong understanding of mechanical systems, pneumatics, hydraulics, and machining operations.
- Experience with CAD software (SolidWorks, AutoCAD) for tooling and layout design.
- Knowledge of Lean Manufacturing, PFMEA, Six Sigma, and process validation.
- Strong analytical and problem-solving ability.
- Effective communication skills and ability to work cross-functionally.
- Results-driven, hands-on, and comfortable working on the shop floor.
- Ability to lead multiple projects and meet deadlines in a dynamic environment.